Do I get awarded a certificate?

Certification is awarded after successful completion of the exam with a passing score of 80% or above and presenting three projects that demonstrate advanced Lean concepts from the curriculum.

Does this program require travel?

Yes. Participants will travel once for an in-person training session in Columbus, Ohio. The rest of the program alternates between online coursework and virtual study halls.

Are there prerequisites?

Yes. Participants must have a practicing knowledge of fundamental Lean concepts and be able to speak about their experience in a virtual interview to be accepted into the program.

What makes it better than other lean training?

This program follows a blended learning model (link the blended learning home page), which MoreSteam has found to be most effective over our 20+ years of teaching Lean to professionals.

Can I continue on to MBB from this program?

Yes. This program overlaps with the Master Black Belt body of knowledge. There are some additional requirements to get into Master Black Belt. Contact us to discuss.

Lean Master Certification Program

Lead continuous improvement initiatives and drive transformative change as a Certified Lean Master.

Develop a Mastery of Lean Leadership Practices with a Lean Master Certification

A Lean Master fosters a culture of continuous improvement within an organization, encouraging team members to identify and address inefficiencies. Lean masters are committed to minimizing process waste and prioritizing work that delivers value to the customer. This program will develop you as a Lean Master that can drive positive change, enhance the agility of an organization, and create a workplace that values innovation and problem-solving.

Quick Facts

Course Type: Blended
Time to Complete: 12 weeks
Study Halls: 4 Virtual, Instructor-Led
In-Person Training: 1 Week In-Person Workshop
Coaching: 3 hours 1-on-1 Support
Certification: Included

Included in this course

30 Hours of practice-based online training with exam prep and project support
Personalized coaching and support from instructors with over 20 years of experience teaching and practicing Lean
Lesson audio, blackboard videos, formula walk-throughs, interactive exercises, and industry case studies
Course tools to track your progress, highlight the material, take notes, and bookmark lessons for review
Peer-to-peer networking with other industry professionals for long-term sharing of best practices
Four virtual, instructor-led study halls culminating in a week-long in-person workshop

Meet Hexie: Your Personalized AI Tutor

Introducing Hexie, your Personalized AI Tutor, designed to guide you through your eLearning experience. Hexie provides real-time coaching, tailored feedback, and insights to help you better understand course material and achieve your learning goals.

How Hexie Can Help:

Offers personalized coaching on any topic, with explanations tailored to your learning style, industry, or focus area.
Explanations of how to use process improvement tools, including how to conduct statistical analyses and interpret results in practical terms.
Provides feedback on project charters, data collection plans, problem-solving approaches, change management initiatives, and more.
Generates additional practice questions to reinforce learning and help with mastery of key concepts.

What Hexie Doesn't Do:

Access, learn from, or use your personal information.
Replace human coaching in organization-specific contexts.
Provide answers to skill check or exam questions.

Lean Master Program Design

The effective combination of online coursework, virtual study sessions, and in-person training has a proven track record of propelling students beyond mere comprehension, fostering their confidence in becoming impactful Lean masters.

About the Lean Master Program

Course length: 12 weeks

The Lean Master Certification is the highest level of Lean training, spanning the entirety of the Lean spectrum of activities from detailed analysis of safety stock algorithms in replenishment pull systems to the philosophy and effective behaviors of a Lean Master.

Given the growing complexity of product and service challenges faced by our organizations, we integrate advanced tools such as process simulation and mathematical modeling into the Lean body of knowledge as a way of gaining insights into and managing the effects of complexity.

Participants must have certification complete within 12 months.

Program Deliverables

Upon completing the Lean Master Certification Program, attendees should be equipped to:

Design and optimize process models to apply Lean concepts in complex environments, understanding and balancing competing metrics.
Apply Lean methodologies for waste elimination, lead time reduction, mix and volume changes, and improved operations in various sectors.
Analyze value stream maps more thoroughly, and provide direction, analysis, and reporting for projects tied to organizational strategic initiatives.
Change leadership and change management to overcome opposition and lead successful deployments.

Program Schedule

This Lean Master Certification Program alternates between online course work, virtual study hall sessions and culminates with a week-long in-person training event. The program runs twice a year in spring and fall. You must complete a short virtual interview prior to enrollment to give the instructors insights into your Lean journey. Certification is awarded upon successful completion of the course work, a passing score on the exam of 80% or higher, and delivery of 3 projects where you have applied advanced Lean concepts and tools and demonstrated Lean Master qualities in leading your teams and coaching your organization.

Virtual Interview Deadline

May 30, 2025

Kick-Off Webinar Date

June 25, 2025

Workshop Session Dates

September 29 - October 3, 2025

Workshop Location: Columbus, Ohio

Have a question?

614-602-8190

No Robots. Only humans.

email@moresteam.com

You'll still get a human here, too.

Topics Covered

Lean 3 Online Course Work

10 HR

Throughput Yield
Theory of Constraints
Pull Systems
Total Productive Maintenance
Leader Standard Work

Week

Kick-Off Webinar / Study Hall #1

1 HR

Analytical Process Design I Online Course

5 HR

Introduction to Discrete Event Simulation
From Process Diagram to Process Model
Predicting Process Performance
Case Study: Running The Model
Case Study: Interpreting Results
Case Study: Managing Inventory

Week

Study Hall #2

1 HR

Analytical Process Design Part II Online Course Work

5 HR

Monte Carlo Toolset
Tolerance Design & Optimization
Continuous Flow Optimization
Supply Chain Dynamics
Testing & Piloting Designs

Week

Study Hall #3

1 HR

Lean 4 Online Course Work

10 HR

Laying the Groundwork for a Kaizen Event
The Kaizen Schedule
Effective Change Management

Week

Study Hall #4

1 HR

Week

1-Week In-Person Workshop

Advanced Lean Concepts
Process Modeling
Lean Finance

CERTIFICATION

Have a question?

614-602-8190

No Robots. Only humans.

email@moresteam.com

You'll still get a human here, too.

Get Started Today

Master advance Lean concepts and start driving transformative change in your organization today.

$5995

(Plus applicable sales tax)

What's Included

30 Hours of industry-focused advanced Lean training

4 virtual study halls and additional support for content questions as needed

3 personalized coaching hours to assist with course work or portfolio preparation

1 in-person training week in Columbus, Ohio

Complementary one-year subscription to EngineRoom® Data Analysis Software featuring Process Playground, an online process modeling tool used in Lean transformations

Exam and project portfolio prep in advance of certification