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Lean Methods Accelerator Course Content and Outline

Introduction to Lean Methods:

	Introduction
	The 5 Lean Principles
	What's In a Name?
	Input Determines Output
	DMAIC - The Lean Six Sigma Improvement Process
	Lean and DMAIC
	Thought Process Mapping - Toolset
	Session 1 Skill Check

Lean Tools to Define and Measure:

	Introduction
	Process Thinking
	The Source of Value
	Value Stream Leverage
	The 7 Forms of Waste
	Process Mapping - Overview
	Value-Added Flow Charts
	Spaghetti Charts
	Takt Time
	Value Stream Mapping Toolset
	Balancing Capacity with Demand
	Measurements
	Discrete vs. Continuous Measurements
	Pareto Chart Toolset
	Benchmarking
	Kaizen Toolset
	Session 2 Skill Check

Lean Tools To Analyze, Improve, and Control:

	Introduction
	The A3 One-Page Report
	5-Why, 1-How
	Design for Six Sigma (DFSS)
	Design for Lean
	Error-proofing
	Continuous Flow Toolset
	Quick Changeover Toolset
	Cellular Processing Toolset
	The Theory of Constraints (TOC) Toolset
	Pull System Overview
	Pull Scheduling
	Pull Systems
	Core Process Pull Toolset
	Visual Control
	5-S Approach
	Total Productive Maintenance
	TPM Objectives & Benefits
	TPM Metrics
	TPM Core Elements
	TPM Maintenance Activities
	Standardized Work - Documenting Process Changes
	Session 3 Skill Check
	Course Completion

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